5G SynergyRegion IoT-Sensor-Kit

The “IoT-Sensor-Kit” project leverages 5G technology to collect and analyze sensor data, optimizing the condition monitoring of technical systems. Its goal is to detect faults at an early stage and minimize production downtime, thereby significantly enhancing efficiency and safety in facility management.

As part of the federally funded joint research initiative, innovative use cases for Industry 4.0 and smart cities were developed in collaboration with partners from ARENA2036. A particular focus was placed on building monitoring, which traditionally requires frequent on‑site presence—an effort often associated with long travel times. To address this, the project introduced the installation of sensors and cameras at critical assets, enabling more efficient monitoring and improved remote control of systems.

Within ARENA2036, a demonstrator was created integrating the necessary sensor technology to monitor a ventilation system. A miniature turbine with an integrated filter was equipped with various sensors, including three‑axis vibration and temperature sensors, multi‑sensors for temperature and humidity, as well as camera systems. These sensors precisely monitor components such as damper actuators, fans, and air coolers.

The innovation of this use case lies in the combination of 5G technology and IoT sensorics. 5G provides high data transmission rates and low latency, which are essential for real‑time monitoring. Compared with conventional mobile networks, this solution ensures uninterrupted communication—an important prerequisite for reliable asset monitoring.

For example, condition monitoring of air filters enables optimized replacement cycles. Vibration analyses detect anomalies at an early stage. 5G PTZ cameras and infrared cameras monitor the temperature of electrical components and detect environmental factors such as leaks, motion, or contamination. A mixed‑gas sensor also identifies potential hazards such as lubricant leaks or smoke development.

This solution demonstrates how modern technologies can significantly increase efficiency and safety in facility management while offering a clear advantage in connected industrial production.